Application of Laser Particle Size Analyzer in emery

Laser particle size analyzers are widely used and critical in the field of Emery (silicon carbide), mainly in the following aspects:

1. Particle size analysis and quality control

Production monitoring: Real-time detection of the particle size distribution of Emery particles to ensure that the product meets different grade standards from coarse abrasives to micro powders (such as FEPA or JIS standards). For example, in the abrasive industry, accurate particle size distribution directly affects cutting efficiency and surface finish.

Batch consistency: Optimize the grading process through rapid measurement (usually a few seconds to a few minutes), reduce the deviation of too coarse or too fine particles, and ensure the uniformity of materials for high-end applications such as semiconductors or precision ceramics.

2. Process optimization and cost control

Crushing and classification efficiency: Analyze the particle distribution after crushing, adjust equipment parameters (such as the speed of the air mill or the frequency of the classifier), reduce energy consumption and improve yield. For example, over-crushing will lead to excessive fine powder and increase costs.

Raw material screening: Evaluate the initial particle size of the raw materials, select the appropriate pretreatment process, and avoid unnecessary processing steps.

3. Application performance research

Composite material design: In ceramic or metal-based composites, the particle size of silicon carbide affects mechanical properties and thermal conductivity. Optimizing particle grading (such as the ratio of coarse and fine particles) through a particle size analyzer can enhance material toughness.

Surface treatment optimization: In sandblasting or coating, particle size data guides the selection of the optimal particle size range (such as 20-50μm for high adhesion coatings) to improve surface treatment effects.

Example reference

Case study of an abrasive tool company: After the introduction of an online laser particle size analyzer, the grading efficiency increased by 30% and the annual scrap rate dropped by 15%.

In conclusion

Laser particle size analyzer is an indispensable tool in the emery industry, running through the entire chain from production, research and development to terminal application. Combining advanced dispersion technology with multi-dimensional data analysis (such as Span value, D50) can significantly enhance product competitiveness, especially in the high-end manufacturing field. This time, Winner3009 is recommended to test emery particles for customers.

Measuring instrument information is as follows:

The video of measuring nanoparticles is as follows：