Application of Spray Laser Particle Size Analyzer in Atomizer

The application of spray laser particle size analyzer in atomizer covers several key areas, and through high-precision measurement of droplet size distribution, it optimizes equipment performance and ensures application effect. The following is a detailed analysis:

Core application areas

1. Performance evaluation and optimization

Parameter control: measure the droplet size (such as D10, D50, D90) under different pressures, flow rates, and nozzle designs to determine the optimal working conditions.

Dynamic monitoring: real-time feedback on droplet distribution changes to assist in rapid adjustment of atomization parameters (such as ultrasonic frequency or air pressure).

2. Quality control and standardization

Production consistency: spot check atomizers during the manufacturing process to ensure that droplet distribution between batches meets industry standards (such as USP standards in the pharmaceutical industry).

Fault diagnosis: identify nozzle blockage or wear problems through abnormal particle size data.

3. Mechanism research and multiphase flow analysis

Breakup mechanism: Study the effect of liquid film breakup mode (such as laminar separation vs turbulent breakup) on particle size.

Multiphase coupling: Analyze the interaction between spray and airflow to optimize the fuel-air mixing efficiency in the combustion chamber.

4. Environmental and health monitoring

PM2.5/PM10 monitoring: Detect inhalable particulate matter emissions in industrial spraying to ensure compliance with EPA or GB3095 standards.

5. Inhalant effectiveness

Verify whether the output particles of medical nebulizers are in the optimal range of 1-5μm lung deposition

Spray laser particle size analyzer has become a key tool for improving the performance of atomization systems by quantifying the core parameters of atomization, and its application is expanding from laboratories to smart industrial scenarios. This time, Winner311PRO is recommended to test atomizer samples for customers.

Measuring instrument information is as follows:

The video of measuring nanoparticles is as follows：